Load Handling

Similar to traveling on a forklift, handling loads presents several hazards and potentially dangerous scenarios. One of the primary concerns with handling loads is maintaining stability at all times, therefore, you’ll notice that several of the items below are intended to maintain forklift and load stability.

Here are some common things you’ll need to observe throughout the practical evaluation while the operator is handling loads:

Does Not Exceed Equipment’s Rated Load Capacity

Operators should never exceed a forklift’s rated load capacity.

If you recall the previous lesson on stability and capacity, you’ll realize that the weight of a load is not the only factor in exceeding a forklift’s rated capacity. For example, the positioning of the load on the forks can result in exceeding the equipment’s capacity even if the weight of the load itself is below what is stated on the capacity plate.

Throughout the evaluation, you pay particular attention to the operator’s mindfulness of load weights and the factors surrounding stability. While some of the loads that the operator will be handling may be known to be within the equipment’s capacity, they may also encounter loads with questionable weights. In these cases, the operator must find out what the weight of the load is prior to handling.

Remains Aware of Combined Center of Gravity

An operator should remain aware of the combined center of gravity and maintains it well within the equipment’s stability triangle at all times. Because there are many factors that affect the combined center of gravity, you will need to be focused on this aspect throughout the entire evaluation.

Remember, the center of gravity is extremely dynamic and can change often whether or not the forklift is loaded.

Does Not Turn with Forks Elevated

Turning with the forklift elevated, especially abruptly, can dramatically impact the center of gravity and result in it moving outside of the stability triangle/trapezoid.

If possible, operators should not turn with the forks elevated whether they are loaded or not. If a slight turn is required with the forks elevated due to obstruction or other factors, it should be done slowly and mindfully.

Engages At Least 2/3 of the Load With the Forks

Load’s should be secured prior to lifting by engaging at least 2/3 of their length with the forks and ensuring that the load is completely against the fork carriage.

Remember,  the further away a load is from the forks the lower capacity is of the machine.